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"Retail" Packaging
While we're on the topic of printing, lets talk about packaging.
Throughout this whole process I've been trying to keep as much manufacturing as possible in Australia, but unfortunately it's just not possible with a lot of parts. Some things are astronomically more expensive for a lower quality, and others are just not even made here anymore.
One of those is the printed "retail" box that your order comes in. (We're not in any retail stores, but that's the name I give these boxes seen above) I contacted several local companies to try and get these made here, but after enough digging I found out they all outsource overseas anyway. So I work directly with a company overseas who has just finished production on these.
For our overseas partners, I have an independent inspection company physically visit their factory to inspect not only the quality of their products, but also their working conditions and health standards. While this isn't perfect, as these inspections are pre-booked ahead of time, it still gives me peace of mind that our major suppliers aren't doing anything dodgy. One day I would love to become B-corp certified, but that is a long way away.
Brass Bells and boxes delay
There's been a minor delay with the bells and boxes production too. They're all almost finished and should hopefully ship to me within the next week. But this is shipped by sea, which takes about 40 days on average.
So I'd expect those to arrive in mid September assuming no unexpected delays. These will be the last things we are waiting on. Almost every other part has either already arrived or is well on it's way.
As we can't complete anything until we have every single part. We have to wait until the last bit arrives before we can start our main production period.
The Gauntlet
The last period of production is what I've been inspired to call The Gauntlet. This is when we have all the parts ready to go and we do final assembly, quality check, packing and shipping.
As this is just myself and my wife working on these, this is the non-stop busy part where we try to get out the orders as quick as we can.
It usually takes 1-2 months of solid work including our weekends to get all the orders out. We can only do so many per day. I bring in friends and family where I can to help out.
I'd expect to start The Gauntlet mid to late September assuming no more unexpected delays. Which means the bulk of the orders should ship in October or November. I ship in the order in which they came in. So the lower your number is, the earlier it will ship.
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